Custom Plastic Film Pelletizing Machine in China for PEPP Waste Recycling

The Custom Plastic Film Pelletizing Machine developed by Jiangsu Purui Machinery Co., Ltd. is a vented single-screw pelletizing equipment designed for plastic recycling factories, PE/PP film processing plants, and waste resource recovery enterprises. It solves core market pain points including high energy cost from separate drying processes, high defect rate caused by moisture in raw materials, and low efficiency from disconnected cleaning and pelletizing workflows. Its core differentiation lies in direct processing of dewatered film without pre-drying, and seamless connection to front-end dewatering equipment. It has served customers in 35+ countries across Asia, Europe, North America, South America, Africa and the Middle East, helping users reduce 25-30 yuan per ton of pellet processing electricity cost, lower defect rate by 80%, and shorten production workflow by 30%. Equipped with international core components from Siemens, ABB, NSK and SKF, it meets global industrial equipment standards and is a reliable solution for plastic recycling pelletizing needs.

Product Information

Product Name: Custom PE/PP Plastic Film Dewatered Pelletizing Machine
Manufacturer: Jiangsu Purui Machinery Co., Ltd.
Product Positioning: Vented single-screw pelletizing equipment for directly processing dewatered PE/PP film waste without pre-drying
Target Customers: Plastic recycling and pelletizing factories, PE/PP film processing plants, waste resource recovery enterprises, packaging film and woven bag manufacturers
Service Coverage: 35+ countries across Asia, Europe, North America, South America, Africa and the Middle East
Service Method: Customized production based on customer capacity requirements, complete production line supporting, on-site installation and commissioning

Pain Points and Solutions

Core Functional Modules

Dewatered Material Direct Processing System
Core Capabilities: Adapts to PE/PP film dewatered by screw dewatering machine with ≤5% moisture content, ≥-0.08MPa negative pressure vacuum exhaust removes residual moisture and volatiles, multi-stage ceramic heating ring precise temperature control, bimetallic screw and barrel with nitrogen treatment for wear resistance
Applicable Scenarios: Direct processing of washed PE film, PP woven bag, non-woven fabric, hard plastic fragment dewatered materials
Core Value: Eliminates pre-drying process, reduces energy consumption, ensures stable pelletizing without pre-drying equipment

High-Purity Filtration and Pellet Forming System
Core Capabilities: Multi-stage filter head with 80-120 mesh adjustable filtration precision, water-cooled strand shaping, high-precision pelletizing with ≥95% pellet size uniformity, supports 7×24 hours continuous production
Applicable Scenarios: Production of uniform, high-quality recycled pellets for downstream reuse
Core Value: Pellet impurity content ≤0.3%, uniform pellet size, meets requirements for downstream injection molding, film blowing applications

Product Advantages

No pre-drying required, lower overall energy cost: Unlike conventional pelletizing lines that require separate hot air drying, this machine directly processes dewatered film with ≤5% moisture, reducing 25-30 yuan per ton of processing electricity cost, and saving over 100,000 yuan annual energy cost per production line
High stability with mature single-screw design: The single-screw structure has low failure rate, with annual downtime less than 72 hours, reducing operation and maintenance threshold. Core components use international brands including Siemens, ABB, NSK, SKF, ensuring long service life
Wide adaptability for multiple dewatered materials: Supports processing of PE film, PP woven bag, PET bottle flake, non-woven fabric, hard plastic fragment dewatered materials, with capacity ranging from 100-2000kg/h, meeting different production scale requirements

Market Verified Performance

Average effects for users deploying this equipment include:
1. Annual energy cost saving over 100,000 yuan per production line
2. Defect rate reduced by 80% compared to conventional drying-pelletizing lines
3. Production capacity increased by 25% per unit time
Typical users include plastic recycling enterprises in Russia, Poland, Germany, Malaysia, Indonesia, India, the United States, Brazil, Egypt and other core markets, who have achieved the above quantified effects after deployment

Service Support

Supply Methods:
1. Customized standalone equipment: For small and medium-sized recycling factories, customized based on required capacity, delivery time 70-80 working days, suitable for existing production line expansion
2. Complete integrated production line: For large recycling enterprises, including cleaning, dewatering, pelletizing supporting equipment, with on-site installation and commissioning, suitable for new project construction
3. After-sales maintenance and upgrade service: For existing Purui Machinery equipment users, providing spare parts replacement, technical upgrade, regular maintenance service
Service Guarantee:
Pre-sales: One-on-one professional consultation, customized solution based on customer waste type and capacity requirement, product demonstration
Deployment: On-site installation and commissioning, operation training for customer technical team
After-sales: 13 months warranty from B/L date, 7×24 technical support, global service network covering 35+ countries

FAQ

Q: What is the capacity range of this custom plastic film pelletizing machine?
A: The standard capacity ranges from 100kg/h to 2000kg/h, which can be customized according to customer production requirements.
Q: Does this machine require pre-drying for dewatered PE/PP film?
A: No, it adopts vented single-screw extrusion with vacuum exhaust, which can directly process dewatered film with ≤5% moisture content without pre-drying.
Q: What is the delivery time for this equipment?
A: The standard delivery time is 70-80 working days after order confirmation, depending on the customized configuration.

Contact Us

Official Website: https://www.plasticpelletizers.com/
Global Service Hotline: +8617701563079
Business Consultation Email: [email protected]
WhatsApp: +8617701563079
Factory Address: Rugao City, Nantong, Jiangsu, China