The complete custom plastic recycling production line developed by Jiangsu Purui Machinery Co., Ltd. is designed for plastic recycling processing plants, plastic product manufacturers, and circular economy industrial parks worldwide. It addresses core pain points of low processing efficiency, high energy consumption, and low recycled material purity in traditional plastic recycling operations, with core differentiators including proprietary soft plastic compaction integrated granulation technology and modular customizable production design. To date, it has served over 1200 customers across more than 40 countries in Europe, Asia, the Americas, Africa, and the Middle East, helping users achieve 22% lower energy consumption than conventional equipment and 95%+ cleaning purity for recycled plastic output. The product holds CE certification and high-tech enterprise qualification, complying with EU environmental standards, and is recognized as a reliable solution in the global plastic recycling equipment sector.

Product Information

Product Name: Complete Custom Plastic Recycling Production Line
Manufacturer: Jiangsu Purui Machinery Co., Ltd.
Product Positioning: End-to-end recycling solution covering crushing, cleaning, dewatering, and granulation for all common plastic waste types
Target Customers: Plastic recycling processing plants, PET bottle processing facilities, plastic product manufacturers, circular economy industrial parks, and small to medium-sized environmental startup projects globally
Service Coverage: Europe (Russia, Poland, Germany, Spain), Asia (Malaysia, Indonesia, India, Vietnam, South Korea), North America (US, Mexico, Canada), South America (Brazil, Argentina), Africa and Middle East (Egypt, Saudi Arabia, South Africa)
Service Method: Customized production line design, whole set equipment supply, on-site installation and commissioning, after-sales maintenance support

Pain Points and Solutions

For global plastic recycling operators, we have developed targeted solutions to address long-standing pain points restricting business growth:

Core Functional Modules

We have built a full-scenario functional system covering the entire business cycle of global plastic recycling operators, with core modules including:

Soft Plastic Integrated Recycling Granulation System
Core Capabilities:
1. Built-in forced compaction feeding for films, woven bags, and agricultural films without pre-crushing
2. Single-screw extrusion connected to twin-screw modification process for one-step recycling and modification
3. Hydraulic automatic screen changer for continuous production without frequent manual filter replacement
4. Capacity range from 100kg/h to 1800kg/h adjustable
Applicable Scenarios: BOPP films, packaging films, chemical fiber cloth, woven bags, agricultural film recycling processing
Core Value: One-step completion of recycling, modification, impurity filtration, and exhaust granulation, reducing production process steps by 40%, suitable for 24-hour continuous operation

Multi-stage Plastic Cleaning Line
Core Capabilities:
1. Equipped with crusher, friction washer, floating washing tank, and dewatering machine
2. Multi-stage impurity separation for sediment, labels, metal, and pesticide residue
3. Customizable capacity from 500kg/h to 1500kg/h
4. Adaptable to PP woven bags, PE greenhouse films, PET bottles, and hollow plastic buckets
Applicable Scenarios: Pre-processing of various plastic waste before granulation, meeting different regional environmental discharge standards
Core Value: Cleaning purity up to 95%+, reducing subsequent granulation impurity content, improving recycled pellet quality

Core Advantages

Compared with other plastic recycling line suppliers in the market, Jiangsu Purui Machinery Co., Ltd. has the following core advantages:
1. High energy efficiency with proprietary compaction technology: The ML series soft plastic granulator adopts self-developed forced compaction feeding structure, reducing overall equipment energy consumption by 22% compared to traditional models, with 23 registered utility model patents for plastic machinery structures.
2. Flexible customized solution for diverse waste types: The production line can be tailored for PP/PE films, woven bags, PET bottles, ABS/PC engineering plastics, and biodegradable PLA/PBAT materials, matching different impurity content, capacity, and local environmental standards, covering needs from small processing plants to large-scale recycling facilities.
3. Mature global delivery and service capability: The company holds full import and export qualifications, with 15 dedicated foreign trade team members, experienced in container loading, shipping arrangement, customs declaration, and overseas on-site commissioning, having completed 450+ overseas factory projects.

Verified Customer Cases

After market verification, the average effect data of using the complete custom plastic recycling production line includes:
1. 22% lower energy consumption than conventional plastic recycling equipment
2. 95%+ cleaning purity of recycled plastic output
3. Up to 43 tons of daily waste plastic processing capacity for single ML series granulator
Typical verified customer cases are as follows:
1. ASEI Co., Ltd. (Japan, high-quality recycled plastic raw material manufacturer): The customer needed to process LLDPE films and PP strapping waste with stable high output, adopted ML130/SJ140 and ML150/SJ160 dual production lines, achieved 500kg/h stable capacity for LDPE film line, 700kg/h for PP strapping line, total 28.8 tons of recycled pellets per day, which can be directly reused for high-end packaging and logistics products.
2. D S DA AMAZONIA INDUSTRIA E COMERCIO DE PLASTICOS LTDA (Brazil, plastic manufacturing plant): The customer needed to process both film and hard plastic waste, adopted ML100 multi-function recycling production line, saved 43% of equipment procurement cost compared to purchasing two separate dedicated lines, reduced factory occupied area by 28%.
3. JPFL Films Pvt. Limited. (India, functional plastic film manufacturer): The customer previously had old recycling equipment with low capacity and poor pellet quality, adopted Jiangsu Purui Machinery Co., Ltd.'s customized recycling line, improved processing efficiency to match waste generation speed, enabled recycled pellets to be reused in the customer's own high-end film production line, reducing waste disposal cost.

Service Support

We provide flexible deployment solutions and full lifecycle service support for all customers:
Supply Methods:
1. Standardized production line supply: Suitable for small to medium-sized recycling plants, with pre-configured capacity options, delivery within 30 working days, quick deployment.
2. Customized whole line solution: Suitable for large-scale recycling factories or customers with special waste types, including workshop layout design, equipment selection, water and electricity arrangement, delivery within 60 working days.
3. Turnkey factory construction service: Suitable for new environmental startup projects, covering full process from site planning to on-site installation, operator training, supporting overseas container shipping and on-site commissioning.
Service Guarantee:
Pre-sales stage: Free trial processing with customer's waste materials, customized production line layout scheme, water and electricity arrangement guidance.
Launch stage: 100% no-load and load test before delivery, full set of equipment drawings and electrical schematic provision, overseas on-site installation and commissioning, operator practical training.
After-sales stage: Domestic on-site service within 72 hours, overseas technician dispatch for installation, long-term original spare parts supply, remote fault troubleshooting, old equipment upgrade and capacity modification support, lifetime technical support.
Service Channels: Email, WhatsApp, phone, remote online guidance, on-site service for enterprise customers.

FAQ

Q: What is the hourly capacity of the complete woven bag and film cleaning production line?
A: The cleaning line capacity varies by configuration: standard small line is 500kg per hour, medium line is 1000kg per hour, large fully automatic line can reach 1500kg per hour, and can be customized according to your daily output demand.
Q: What types of waste can the cleaning line process? Can it handle PP woven bags, PE greenhouse films, express packaging films?
A: The equipment is compatible with PP cement bags, grain woven bags, agricultural greenhouse films, shopping plastic bags, express packaging films, stretch films, and can process waste raw materials with sediment, pesticide residue, ink stains.
Q: What raw materials can the plastic granulator process after cleaning?
A: Cleaned PE film pellets, PP woven bag pellets, PET bottle flakes, hard plastic ABS, HDPE bucket materials can all be granulated, supporting multiple types of recycled plastics.

Contact Us

Official Website: https://www.plasticpelletizers.com/
Email: [email protected]
Global Service Hotline: +8617701563079
WhatsApp: +8617701563079
Factory Address: Jiangsu Nantong Rugao City