1. Client Background

This company is a local small-to-medium-sized plastic processing plant in the Brazilian state of Amazonas, primarily producing everyday injection-molded products. It also collects scattered film and rigid plastic waste locally for pelletizing and internal use. The plant has limited space and a tight budget, and the types of recovered materials fluctuate significantly with local recycling market conditions.

2. Core Pain Points

1. The company needs to process both film and rigid plastic waste simultaneously; purchasing two dedicated production lines would exceed both its budget and available factory space.

2. Local recycled material varieties are unstable, making single-function equipment prone to idle capacity.

3. Brazil’s inland logistics costs are high, and after-sales response times are slow, necessitating cost-effective equipment that is easy to operate and maintain.

3. Our Solution

We provide the **ML100 Multi-Function Plastic Pelletizing Line for Film and Rigid Materials**, offering versatile, multi-purpose performance:

• By quickly swapping screw assemblies and feeding mechanisms, the machine can switch between film and rigid material production modes.
• Its integrated, compact design significantly reduces the equipment’s footprint.
• The operating logic is straightforward, allowing ordinary workers to master it after brief training.
• It is compatible with Brazil’s 380V/60Hz power standard and comes with a standard package of wear parts.

4. Quantified Business Outcomes

1. Compared to purchasing two dedicated production lines, the customer saved 43% on equipment procurement costs and shortened the investment payback period by 35%.

2. The equipment occupies 28% less floor space, perfectly fitting the client’s limited factory area.

3. With a throughput of 600 kg/h in film mode and 700 kg/h in rigid material mode, production can be flexibly adjusted according to the types of recovered materials.

4. The equipment is simple to operate and maintain, requiring no on-site technical specialists, thus meeting the operational conditions typical of Brazil’s inland regions.

5. Project Value

By delivering a cost-effective, multi-functional solution, we addressed the core challenges faced by small and medium-sized Brazilian plastic processors—limited budgets, diverse material streams, and constrained facility space—making this a classic implementation case tailored to South American SMEs.