1. Customer Background

Fortune Plastic Inc. is a specialized PE film recycling and processing company on the U.S. West Coast, primarily engaged in the recycling and pelletizing of industrial PE packaging films, agricultural greenhouse films, and commercial stretch films. It supplies recycled pellets to downstream blown-film and injection-molding plants, making it a leading PE recycled-material supplier in California.

 2. Core Pain Points

1. The U.S. market has stringent quality standards for recycled pellets, requiring uniform particle size, absence of impurities, and stable performance. However, the old equipment delivers uneven output, preventing entry into high-end customer supply chains.

2. The existing equipment suffers from a high failure rate, with monthly downtime exceeding 30 hours, making it impossible to reliably fulfill large, long-term orders.

3. Labor costs in the U.S. are extremely high, and insufficient automation significantly drives up operating expenses.

 3. Our Solution

• We provide the **ML180SJ200 PE Film-Specific Pelletizer**, deeply tailored to meet North American market demands:

• The entire machine is compatible with the North American 480V/60Hz industrial voltage standard and equipped with UL-certified electrical components;

• It features a two-stage vented extrusion design combined with a heavy-duty forced-feed system, suitable for highly fluffy, high-moisture PE films;

• A high-precision rotary-knife pelletizing system ensures uniform and consistent pellet sizes;

• It includes a remote monitoring module, enabling online troubleshooting and reducing after-sales response costs.

 4. Quantifiable Business Outcomes

1. The equipment achieves a stable production capacity of 1,000 kg/hour, yielding 20 tons of recycled PE pellets per day under a 24-hour operation schedule;

2. Finished pellet size uniformity reaches 98%, with impurity content below 0.5%, meeting the U.S. FDA’s basic standards for food-contact-grade recycled materials, thus qualifying for supply to premium packaging customers;

3. The equipment operates stably for over 7,800 hours annually, with annual downtime due to malfunctions less than 90 hours, boosting order-delivery capability by 60%;

4. The fully automated production line requires only one operator on duty, reducing labor costs by 55%.

5. Project Value

With stable equipment performance and high-quality output, we helped the customer successfully enter the supply chains of top-tier U.S. packaging companies, significantly increasing market share and product premium pricing power.